E-mobility

Assembly of battery systems and battery packs for electric vehicles

Final assembly lines for battery packs used in electric vehicles, buses and trucks

Strama-MPS offers turnkey assembly lines to finally assemble vehicle battery systems for electric and hybrid vehicle applications.

Many years of experience with battery modules

Whether BEV, REEV or PHEV, or passenger car, bus, municipal vehicle, lift truck, transporter or truck; the single battery modules provide the basis for complete high-voltage systems in all electric vehicles. Managing this process chain requires many years of experience in the sectors:

  • Automation
  • Connecting logistics workflows
  • Measuring and testing technology
  • High voltage technology.

Proven expertise

Strama-MPS has proven its expertise by globally established applications for well-known customers. We will also gladly offer processing of your battery modules to high quality, 100% tested and ready-to-install battery systems. High throughput rates, flexible assembly strategies, sophisticated test processes and monitored assembly steps are typical for our solutions.

Flexible integration of manual and automatic processes

By means of specifically developed provisioning systems the processed modules are manually or automatically taken from the delivery packaging and fed into the stations. Identification and sorting, but also the defined module positioning and fixing occurs on the assembly lines developed by Strama-MPS. These lines are able to assemble further parts automatically, such as cooling systems, connector plugs and cable harnesses as well as many other components, or we create worker stations for you which result in highly variable production possibilities by being flexibly linked to the automatic processes in the line.

Supporting all commonly used joining processes

All common joining methods and their monitoring are covered by Strama-MPS:

Connecting: e.g.

  • Laser welding
  • Friction welding ·
  • Ultrasonic welding
  • Butt-welding with heat reflectors (plastic)
  • Resistance welding
  • Inert gas-shielded welding
  • Clinching · Rolling and reeling
  • Riveting and crimping
  • Joining and pressing
  • Inductive soldering
  • Bolting
  • Plastic extrusion coating
  • Gluing
  • Punch-riveting or hot gas stamping, etc.

Dosing: e.g.

  • Adhesives and sealing compounds
  • Thermal conducting pastes
  • Primers
  • Cooling fluids
  • Greases and oils, etc.

Testing:

  • Light
  • Pressure
  • Forces
  • Distances (pneumatic or electrical)
  • Acceleration
  • Torques
  • Weights
  • Noises
  • Magnetizing
  • Voltages
  • Currents
  • Resistances
  • Leak tightness
  • Flow rate
  • Temperature
  • Image processing, etc.

Marking:

  • Laser marking
  • Labeling
  • Scribe marking
  • Needle embossing
  • Inkjet printing
  • Hot stamping, etching
  • Pad printing, etc.

Processing:

  • Bending,
  • Plasma cleaning,
  • Laser cleaning,
  • Ultrasonic cleaning, grinding, etc.

Continuous quality inspection by advanced testing systems

As an expert in the field of testing systems and test equipment Strama-MPS integrates all necessary test steps giving them a full overview of the produced quality. For instance, End-of-Line-Testers (EoL) covering the following test criteria are integrated:

  • Cooler tightness
  • Housing tightness
  • SW checking and flashing, if necessary
  • Voltage test
  • Temperature test
  • HV test· Insulation test
  • Charge status, with recharging, if necessary

Individual assembly concept for your application

We will gladly prepare an assembly concept for your product with customized logistics solution. Whether robot, AGV, belt system or trolley: We provide the right solution for you.

Advanced simulation tools for maximum project safety

If required, we have advanced simulation tools available to check the production strategies already at the early stages of implementation. Thus, we give you best opportunity to plan ahead and reliable data on worker deployment, degree of self-containment and throughput rates.

Automatic data acquisition, evaluation and visualization

Production data are recorded, evaluations and statistics issued and the processes visualized by the process software connected to the host PC.

24/7 Service worldwide

Our service is staffed around the clock. 24 hours, 7 days a week. No matter from where you call, we are always at your service. Our worldwide agencies guarantee short response times and local contacts.

Abbreviations:

BEV = Battery Electric Vehicle

REEV = Range Extended Electric Vehicle

PHEV = Plug-In-Hybrid Electric Vehicle

 

 


Product manager e-mobility (energy storage systems)
Manfred Fischer
Phone: +49 9421 739 - 460
Fax: +49 9421 739 - 6460

Highlights

Making battery modules from cylindrical cells, pouch cells or prismatic cells

100% testing of the packs before delivery

Trackability and traceability

Full integration of manual workstations, screen-based worker guidance

Customized logistics concept: AGV, robot, belt system, trolley, etc.