The use of entertainment, information and communication systems in vehicles gains more importance every day and the products concerned are subject to a rapid development. Our assembly and testing machines for navigation systems are well prepared for this development. The machines consist of several manual workstations as well as various automatic stations which are shunted to the main conveyor. New stations can easily and quickly be integrated. The machines allows for the handling of up to 100 component types.
The machine assembles gateways for the automotive industry. The gateway distributes data securely between all bus systems and the outer world. The gateway ensures safe data distribution required for the communication within the vehicle and also features a communication interface for connecting to the word outside. Due to the access to data, sensors and actors within the whole vehicle, the gateway is able to host the upcoming vehicle functions and connected services.
Each machine or line is different with regard to its system performance and complexity as well as with regard to the demands on technology and safety engineering. This is why a multitude of controllers is required in order to allow us to develop the one and perfect control solution for each of your applications. The modular design of our assembly and testing machine allows for it to be easily and quickly extended so that we can ensure maximum flexibility as required by our customers. The machine allows you to produce more than 50 different component types. Loading and unloading of parts is done fully automatically. The assembly and testing machine combines a multitude of processes such as blank separation, laser marking, HV check, EOL check and inline check at an accuracy of 100%. With our easily exchangeable test adapters which feature more than 100 test channels we are able to offer another special highlight to our customers.
Our semi-automatic assembly machine for throttle valve manufacturers focuses on the lean concept. This is why the line is designed in a U-shape thus allowing for external component logistics (at the rear of the line). Both the plastic laser welding of contour areas by segments with three optics, as well as the hot stamping of plastic pins are highlights of the line. The quality of the parts is tested by means of an air mass flow rate test using a laminar flow system.